Tungsten Carbide Plates
Core Advantages
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Ultra-High Hardness: Second only to diamond, capable of withstanding wear from sand, metal debris, and more.
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Long Wear Life: Over 50 times longer lifespan than ordinary steel, significantly reducing downtime for replacements.
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High Impact Resistance: High-cobalt grades can withstand severe impacts, avoiding cracking or chipping.
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High-Temperature and Corrosion Resistance: Maintains stable performance in high temperatures (up to 1000°C) and acidic/alkaline environments.
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Flexible Machinability: Supports secondary processing such as cutting, welding, and drilling to meet complex working conditions.
Common Grades and Properties
| Grade | Composition (WC-Co) | Hardness (HRA) | Transverse Rupture Strength (MPa) | Application Scenarios |
|---|---|---|---|---|
| YG6 | 94% WC + 6% Co | 89-90 | ≥1800 | Low-impact, high-wear scenarios (e.g., liners) |
| YG8 | 92% WC + 8% Co | 88-89 | ≥2000 | Medium-impact conditions (e.g., crusher parts) |
| YG10 | 90% WC + 10% Co | 87-88 | ≥2200 | High-impact, heavy-load environments |
| YG15 | 85% WC + 15% Co | 85-86 | ≥2500 | Ultra-high toughness requirements (e.g., stamping molds) |
Standard Sizes and Custom Options
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Thickness Range: 3mm ~ 50mm
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Width Range: 50mm ~ 600mm
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Length Range: 100mm ~ 1200mm
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Surface Treatment: Polished, sandblasted, or special coatings (e.g., TiN) available to meet different friction needs.
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Customization Supported: Special shapes, pre-drilled holes, and stepped composite plates (tungsten carbide + steel base) can be produced as needed.
What Can Tungsten Carbide Plates Be Used For?
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Mining and Quarrying Equipment
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Crusher liners, vibrating screen wear plates, conveyor chute liners.
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Oil and Gas
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Wear layers for drilling tools, valve sealing surfaces, corrosion-resistant pump components.
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Manufacturing and Molds
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Stamping mold edges, wear-resistant inserts for injection molds, surface reinforcement for metal rollers.
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Agricultural Machinery
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Plowshares, harvester blades, wear protection for soil treatment equipment.
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Construction and Engineering
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Base material for concrete cutting blades, wear blocks for tunnel boring machine cutters.
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Environmental Protection and Recycling
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Shredder blades for waste processing, wear-resistant components for scrap metal sorting equipment.
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Why Choose Our Tungsten Carbide Plates?
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Strict Quality Control: Each batch is tested for density (≥14.8g/cm³), hardness, and microstructure to ensure no porosity defects.
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Global Certifications: Compliant with ISO 9001 and ASTM B777 standards, with RoHS/REACH environmental certifications.
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Technical Support: Free welding process guidance and installation solution design.
Frequently Asked Questions (FAQ)
Q1: Can tungsten carbide plates be directly welded to steel substrates?
A1: Yes! High-frequency brazing or laser welding is recommended, using specialized silver-based solder (e.g., Ag-Cu-Ti), with welding parameter support provided.
Q2: How to avoid chipping during edge machining of the plates?
A2: It is recommended to use diamond grinding wheels at low speeds or contact us for pre-processing services (e.g., chamfering, grooving).
Conclusion
Tungsten Carbide Plates, with their "industrial teeth"-like wear resistance, ensure the long-lasting and efficient operation of equipment. By choosing us, you not only get high-quality materials but also comprehensive support from selection to application, helping your business reduce costs and improve efficiency, winning in the details!
Get a Solution Now
Whether you need standard-sized plates or customized wear-resistant solutions, we can provide cost-effective products and services for you!
